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Duncan Sclare pours 19ft Gartside cutter keel

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Duncan Sclare pours the lead keel for his 19ft Paul Gartside-designed cutter. Click on the thumbnails for larger images

Duncan Sclare in County Mayo, Ireland has an advantage over many amateur boatbuilders: 30-odd years of experience as a furniture-maker, cabinet-maker, carpenter and joiner. See his website here to see what I mean.

Talented and practical man though he is, I still think the story of how he cast his own lead keel this week is quite something. Here’s what he says:

‘Hi Gavin. Your readers may be interested in my project to build Paul Gartsides cutter design 163. This build is going to take some time as it has to be fitted in around making wardrobes, kitchens and other stuff I do to make a crust. I have been working on it for almost a year now with little to show exept lofting, lists, stacks of timber and so on.

‘Last weekend however work for real started with the casting of the keel. The pictures show the mould made from MDF and softwood and buried it in sand. Just short of 1 tonne of scrap lead was then melted down in an old cast iron bath. This took about three hours, but then the plug was pulled and the molten lead allowed to run into the mould. There was some singeing of timber and my hair, but otherwise it seems to have been successful!

‘The keel now needs shaping up and we can start to add the oak timbers on top. It will be great to get into some woodwork after that messy job!

‘In the background of the picture of the mould shows larch boards (planking) air seasoning and my battered Orkney Strikeliner still used for day trips around our West Coast.

‘I will keep you posted on (slow) progress. BTW, I love the site – great work keep it up. Best wishes, Duncan.’

Wow Duncan. With so much danger and excitement going on, I’m astonished you found time to take the shots! The result looks excellent, by the way 😉

See Duncan’s striking photos of Inishkea in an earlier intheboatshed.net post.

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Water Craft boatbuilding comp winners 2009

Nick Paull’s Hazy Days, winner of the ‘most professional’ category of the 2009 Water Craft boatbuilding competition. It was built to Steve Killing’s Prospector Canadian canoe. Click on the photos for much larger images

Mike Wooldridge’s Puddle Duck, victor in the ‘home made boat most likely to encourage beginners’ category’. It was built to the Selway Fisher Drake sharpie plans

Chris Waite’s ingenious and effective home designed rowing skiff Octavia, winner of the ‘most innovative home made boat’ section

This year’s Water Craft magazine amateur boatbuilding competition at the Beale Park Thames Boat Show was better than ever, despite the rain. Editor Pete Greenfield’s idea of opening up the competition by offering three categories of home made boats – most professional-looking, most likely to encourage beginners and most innovative – was clearly a big hit.

Hazy Days is undeniably very smart and won a tightly contested section, but I very much enjoyed seeing Puddle Duck, which chimed nicely with my view that people should be encouraged to feel that they can build small, simple and low cost boats that they can be proud of and which are effective on the water.

However, my favourite this year was Chris’s Octavia, which must count as one of the cleverest designs I’ve seen in a long time. Yes, those scraps of ply in the plastic bag are all that was left from the three sheets of plywood he used to make the boat, but that’s only the half of it – when Chris wants to transport it, the boat divides in two to fit in the back of his car, and when reassembled the undersides of the riggers include a system of pegs that neatly hold the boat together.

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The new James Caird at the Beale Park Thames Boat Show this weekend

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The new James Caird, photographed a few days ago

If you’re wondering what to do this weekend – perhaps now’s the time to decide, for Friday sees the first day of the three-day Beale Park Thames Boat Show at Pangbourne!

An important attraction of the show this year is a recreation of the small ship’s boat that Sir Ernest Shackleton and his small crew used to reach Elephant Island, the James Caird, which is currently being built by students of the International Boatbuilding Training College (IBTC) at Lowestoft. We saw it during a brief visit to the college last week, and were made very welcome – the college is always pleased to receive visitors.

I was particularly amazed by the scale and diversity of the traditional boatbuilding projects under way at the IBTC, and will be writing more about it shortly.

At the Beale Park show students are scheduled to work on the James Caird’s deck beams and caulking. If you don’t know the story, after Shackleton’s expedition ship Endurance became trapped in pack ice in the Weddell Sea he and 28 men crossed a chaotic maze of ice in three salvaged boats and finally a small group including Shackleton sailed across the Southern Ocean to South Georgia to safety and to organise the rescue of the rest of the crew. The successful journey stands as one of the most impressive small boat voyages ever made – there were gales almost all the way, and it took 17 days of constant constant pumping and chipping ice from the hull and rig to prevent capsize before the little boat landed at South Georgia.

Three of the crew then climbed a four thousand foot mountain climb before staggering into Stromness whaling station to raise the alarm.

Commissioned by The Honourable Alexandra Shackleton, the new James Caird is to be used by by an expedition to re-create the voyage and mountain climb led by environmentalist and explorer Tim Jarvis.

The original boat was constructed of Baltic pine on steamed elm frames; in the absence of these, the students are using European larch on steamed oak. She is copper fastened with keel stem and a stern of grown oak. The students have planked her to the same original sheer and then built up with a further three planks in the same way as the original James Caird, and she will be decked in and canvassed. Caulking will be with cotton and she will be paid up with white lead putty, and then the whole boat will be painted white.

For more intheboatshed.net posts on the James Caird voyage and project including stunning photos of South Georgia, click here.

For more intheboatshed.net posts relating to the Beale Park Thames Boat Show, click here.

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